Manufacturing Process

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Precision Engineering

The TungAkshar Workflow

Transforming raw precursors into ultra-pure Tungsten metal powder requires exact metallurgical control. Here is an inside look at our advanced manufacturing capabilities.

01

Chemical Purification

Incoming Ammonium Paratungstate (APT) and sodium tungstate undergo rigorous chemical leaching, dissolution, and crystallization. This crucial first step removes trace impurities, ensuring the precursor materials meet strict high-purity benchmarks before reduction begins.

02

Calcination & Reduction

Purified APT is calcined into Tungsten Oxide (blue or yellow). This oxide is then processed through specialized, multi-zone hydrogen reduction pusher furnaces. By strictly controlling temperature profiles, hydrogen flow, and humidity, we dictate the exact final grain size of the metal powder.

03

Sieving & Classification

Raw metal powder is de-agglomerated and passed through fine mesh sieves and advanced classification systems. We utilize Fisher Sub-Sieve Sizers (FSSS) to measure and separate particles, guaranteeing the uniform particle size distribution (PSD) requested by the client.

04

Blending & Packaging

Individual batches are thoroughly blended in V-cone mixers to ensure absolute homogeneity across large volume orders. The final powder is hermetically sealed in heavy-duty, moisture-resistant steel drums (typically 250kg), primed for safe global export.

Zero Defect Policy

Rigorous Quality Assurance

At TungAkshar, quality is engineered into every single particle. Our 99.9% purity guarantee is backed by an unyielding batch-wise inspection protocol. We do not compromise, because your industrial applications cannot afford failure.

  • Chemical Trace Analysis

    Advanced ICP-MS (Inductively Coupled Plasma Mass Spectrometry) is utilized to ensure all trace impurities (Mo, Fe, Al) remain strictly below acceptable ppm limits.

  • Physical Morphology

    Scanning Electron Microscopy (SEM) and advanced Fisher Sub-Sieve Sizers (FSSS) verify that particle size distribution and apparent density exactly match your specifications.

  • Certified Traceability

    Every steel drum shipped comes with comprehensive Certificates of Analysis (CoA) and Safety Data Sheets (SDS), ensuring total lot traceability from precursor to final powder.

The TungAkshar Standard

99.9%
Min Purity
100%
Lot Tested

We invite our clients to review our testing methodologies or request sample batches for independent laboratory verification.

Global Applications

Industries We Serve

Our high-grade Tungsten materials form the foundation for critical components across the world's most demanding industries.

Aerospace & Defense

Essential for high-density heavy metal alloys used in aircraft counterweights, vibration dampening systems, and advanced military ballistics.

Electrical & Electronics

Utilized in heat sinks, electrical contacts, semiconductor manufacturing, and high-performance filaments due to its unmatched melting point.

Mining & Construction

The primary component in manufacturing cemented Tungsten carbide (WC) for industrial cutting tools, drilling bits, and wear-resistant machinery parts.

Global Standards

Certifications & Compliance

Our commitment to excellence is validated by international regulatory bodies. We maintain strict adherence to global quality, environmental, and safety standards.

ISO 9001:2015 Certificate
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ISO 9001:2015

Quality Management System

ISO 14001:2015 Certificate
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ISO 14001:2015

Environmental Management

ISO 45001:2018 Certificate
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ISO 45001:2018

Health & Safety Management

REACH Compliance Certificate
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REACH Certified

EU Chemical Safety Compliance

TungAkshar Facility

Modern Infrastructure

Operating out of Surat, Gujarat, our facility is equipped with heavy-duty hydrogen reduction furnaces, integrated environmental control systems, and an in-house metallurgical testing laboratory. We continuously invest in plant modernization to scale capacity and maintain our competitive edge in global markets.

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